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多點(diǎn)驅(qū)動(dòng)帶式輸送機(jī)的設(shè)計(jì)研究

發(fā)布時(shí)間:2019-01-24 07:49
【摘要】:帶式輸送機(jī)是散狀類(lèi)物料輸送的重要設(shè)備,已經(jīng)廣泛應(yīng)用于煤炭、礦山、港口、電力、冶金、化工和生產(chǎn)流水線等諸多領(lǐng)域。近年來(lái),工程應(yīng)用中長(zhǎng)距離、大輸送量的帶式輸送機(jī)的需求變得越來(lái)越多,對(duì)于帶式輸送機(jī)長(zhǎng)距、重載的工程需求愈發(fā)凸顯。而傳統(tǒng)的單點(diǎn)驅(qū)動(dòng)帶式輸送機(jī)已不能滿(mǎn)足這類(lèi)的工業(yè)需求,帶式輸送機(jī)的多點(diǎn)驅(qū)動(dòng)方式應(yīng)運(yùn)而生。本文研究了多點(diǎn)驅(qū)動(dòng)帶式輸送機(jī)的整機(jī)設(shè)計(jì),探討加大傳動(dòng)力的有效方法,從以下三個(gè)方面闡釋多點(diǎn)驅(qū)動(dòng)的設(shè)計(jì)方法。輸送帶是帶式輸送機(jī)最重要的部件之一,并且一般是暴露在特別惡劣的環(huán)境中,持續(xù)不斷的高效工作,這就對(duì)輸送帶的質(zhì)量、材料和尺寸要求特別高。在原有研究成果的基礎(chǔ)之上,本文探討了彈性變形小、粘彈性低、強(qiáng)度高的新材料膠帶在生產(chǎn)輸送機(jī)皮帶領(lǐng)域的應(yīng)用。驅(qū)動(dòng)裝置的設(shè)定、選取、布置形式,是多點(diǎn)驅(qū)動(dòng)帶式輸送機(jī)控制系統(tǒng)主要的研究?jī)?nèi)容。在長(zhǎng)距離或重載狀況下,帶式輸送機(jī)驅(qū)動(dòng)裝置的動(dòng)力分布對(duì)于機(jī)構(gòu)效率,以及輸送帶工況的影響非常大。驅(qū)動(dòng)裝置的合理布置,可以有效的提高帶式輸送機(jī)工作效率并降低能耗?刂葡到y(tǒng)是多點(diǎn)驅(qū)動(dòng)的帶式輸送機(jī)的“大腦”,是帶式輸送機(jī)各個(gè)機(jī)構(gòu)協(xié)同工作的調(diào)度重心。本文對(duì)帶式輸送機(jī)的控制系統(tǒng)進(jìn)行了研究。根據(jù)多點(diǎn)驅(qū)動(dòng)帶式輸送機(jī)的驅(qū)動(dòng)特性,采用可編程邏輯控制器(PLC)對(duì)輸送機(jī)各個(gè)機(jī)構(gòu)的工作狀態(tài)進(jìn)行實(shí)時(shí)監(jiān)控,完成對(duì)信息的采集、上報(bào)等,同時(shí)與礦區(qū)局域網(wǎng)互聯(lián),可實(shí)現(xiàn)遠(yuǎn)程自動(dòng)化控制。本文利用某煤礦原煤的堆積程度,確定堆積角,因?yàn)椴煌牡V區(qū)和工作環(huán)境會(huì)影響到帶式輸送機(jī)的角度取值,進(jìn)而會(huì)影響到整體的工作效率和損耗情況。計(jì)算了圓周驅(qū)動(dòng)力、最大張力、最小張力和設(shè)備有效的制動(dòng)力,根據(jù)不同工作環(huán)境和工況,計(jì)算了其力學(xué)取值,選擇合適的輸送帶和電動(dòng)機(jī)等部件。對(duì)多點(diǎn)驅(qū)動(dòng)帶式輸送機(jī)的整機(jī)設(shè)計(jì)過(guò)程及方法提供了系統(tǒng)的參考,并對(duì)多點(diǎn)控制系統(tǒng)的后續(xù)研究工作提出了建議,本文提出(PLC)控制系統(tǒng)加網(wǎng)絡(luò)控制的協(xié)同控制是多點(diǎn)驅(qū)動(dòng)帶式輸送機(jī)的設(shè)計(jì)核心和發(fā)展方向。
[Abstract]:Belt conveyor is an important equipment for bulk material transportation, which has been widely used in many fields such as coal, mine, port, power, metallurgy, chemical industry and production line. In recent years, the demand of belt conveyor with long distance and large quantity of conveyer becomes more and more, and the demand for long distance and heavy load of belt conveyor becomes more and more prominent. But the traditional single point drive belt conveyor can not meet this kind of industrial demand, and the multi-point driving mode of belt conveyor emerges as the times require. In this paper, the design of multi-point drive belt conveyor is studied, the effective method of increasing transmission force is discussed, and the design method of multi-point drive is explained from the following three aspects. Conveyor belt is one of the most important parts of belt conveyor, and is generally exposed to a particularly harsh environment, continuous and efficient work, which requires high quality, material and size of conveyor belt. On the basis of the original research results, this paper discusses the application of new material tape with small elastic deformation, low viscoelasticity and high strength in the field of belt production of conveyors. The setting, selection and layout of driving device are the main research contents of multi-point drive belt conveyor control system. Under the condition of long distance or heavy load, the power distribution of belt conveyor drive device has a great influence on the efficiency of the mechanism and the working conditions of the conveyor belt. The reasonable arrangement of driving device can effectively improve the work efficiency of belt conveyor and reduce energy consumption. The control system is the "brain" of the multi-point driven belt conveyor, which is the center of dispatch for the coordinated work of the various organizations of the belt conveyor. The control system of belt conveyor is studied in this paper. According to the driving characteristics of multi-point driving belt conveyor, the PLC (PLC) is used to monitor the working state of each mechanism of the conveyer in real time, to collect and report the information, and to connect with the local area network in the mining area. Remote automatic control can be realized. This paper makes use of the accumulation degree of raw coal in a certain coal mine to determine the stacking angle because different mining areas and working environment will affect the angle value of belt conveyor and then affect the overall working efficiency and loss. The circular driving force, the maximum tension, the minimum tension and the effective braking force of the equipment are calculated. According to the different working conditions and working conditions, the mechanical values are calculated, and the appropriate conveyor belt and motor are selected. This paper provides a systematic reference for the design process and method of the multi-point drive belt conveyor, and puts forward some suggestions for the follow-up research work of the multi-point control system. In this paper, the cooperative control of (PLC) control system and network control is proposed as the design core and development direction of multi-point drive belt conveyor.
【學(xué)位授予單位】:西南交通大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2016
【分類(lèi)號(hào)】:TH222

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相關(guān)碩士學(xué)位論文 前1條

1 李金蘭;多點(diǎn)驅(qū)動(dòng)帶式輸送機(jī)的設(shè)計(jì)研究[D];西南交通大學(xué);2016年

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