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葉頂開槽對(duì)冷卻塔風(fēng)機(jī)氣動(dòng)性能影響的數(shù)值研究

發(fā)布時(shí)間:2018-06-03 13:46

  本文選題:軸流風(fēng)機(jī) + 數(shù)值模擬 ; 參考:《西安理工大學(xué)》2017年碩士論文


【摘要】:軸流風(fēng)機(jī)具有成本低、適合大流量場(chǎng)合等優(yōu)點(diǎn),在焦化、鋼鐵、石油、熱電等行業(yè)的機(jī)力通風(fēng)冷卻塔上廣泛應(yīng)用,是工業(yè)循環(huán)水系統(tǒng)中的第二大耗能設(shè)備。軸流風(fēng)機(jī)運(yùn)行效率的高低將直接決定風(fēng)機(jī)能耗的大小,同時(shí)其氣流脈動(dòng)特性決定了風(fēng)機(jī)部件及風(fēng)筒的使用壽命。提高風(fēng)機(jī)的效率、降低氣流的脈動(dòng)一直是國(guó)內(nèi)外學(xué)者、企業(yè)的重要研究課題。本文以在機(jī)力通風(fēng)冷卻塔中廣泛應(yīng)用的LF92型風(fēng)機(jī)作為研究對(duì)象,對(duì)其氣動(dòng)性能進(jìn)行了現(xiàn)場(chǎng)實(shí)驗(yàn),并采用三維數(shù)值模擬對(duì)風(fēng)機(jī)進(jìn)行了定常與非定常計(jì)算。研究表明,風(fēng)機(jī)外特性的數(shù)值模擬結(jié)果與實(shí)驗(yàn)結(jié)果一致;實(shí)驗(yàn)及數(shù)值研究均表明,該風(fēng)機(jī)存在運(yùn)行效率較低,風(fēng)筒處氣流脈動(dòng)強(qiáng)度較大的問(wèn)題。針對(duì)上述問(wèn)題,在總結(jié)國(guó)內(nèi)外研究的基礎(chǔ)上,本文通過(guò)在風(fēng)機(jī)葉頂處開非通凹槽的方案對(duì)葉片進(jìn)行改型,通過(guò)三維數(shù)值模擬研究了開槽系數(shù)k和凹槽深度h對(duì)風(fēng)機(jī)性能的影響,開槽系數(shù)取0.3、0.5和0.75,開槽深度取3mm、5mm和8mm,共對(duì)比分析了 5種開槽方案。研究結(jié)果表明:風(fēng)機(jī)葉頂開非通凹槽后,葉頂間隙內(nèi)的湍流強(qiáng)度明顯提高,在葉頂間隙內(nèi),靠近葉片位置出現(xiàn)了與泄漏流流動(dòng)方向相反的二次流,并形成間隙渦降低了泄漏流的通過(guò)截面積,起到降低泄漏流流量的流動(dòng)控制效果。通過(guò)對(duì)不同凹槽結(jié)構(gòu)的對(duì)比,發(fā)現(xiàn)開槽系數(shù)對(duì)風(fēng)機(jī)氣動(dòng)性能的影響大于開槽深度。在所有改型方案中,k為0.75、A等于5mm的流動(dòng)控制方案最佳,葉頂間隙泄漏量較原型風(fēng)機(jī)下降15.79%,輸入功率下降5.49%,同時(shí)壓力脈動(dòng)最明顯的監(jiān)控點(diǎn)的主頻幅值下降43%。為了進(jìn)一步改善風(fēng)機(jī)的氣動(dòng)性能,在上述研究基礎(chǔ)上,將氣動(dòng)性能最優(yōu)的k0.75h5非通凹槽模型改為非通單排篦齒模型,并進(jìn)行了定常及非定常數(shù)值模擬。研究結(jié)果表明:篦齒型開槽的氣動(dòng)性能較k0.75 h5又有了明顯的提升,輸入功率較原型風(fēng)機(jī)下降7.96%。由于間隙渦移動(dòng)至葉頂間隙內(nèi)靠近葉片壓力面的位置,且間隙渦的湍動(dòng)能強(qiáng)度增加,進(jìn)一步增強(qiáng)了對(duì)泄漏流的控制效果,使泄漏量較原型風(fēng)機(jī)下降19.74%,壓力脈動(dòng)最明顯監(jiān)控點(diǎn)的壓力變化幅度、壓力脈動(dòng)強(qiáng)度及主頻幅值下降超過(guò)90%,風(fēng)機(jī)氣動(dòng)性能得到了進(jìn)一步提高。
[Abstract]:Axial fan has the advantages of low cost and suitable for large flow situation. It is widely used in the mechanical ventilation cooling tower of coking, steel, oil and thermoelectric industries. It is the second big energy consumption equipment in the industrial circulating water system. The operation efficiency of the axial flow fan will directly determine the size of the wind power consumption, and the air pulsation characteristics determine the wind. The service life of the machine parts and the wind drum, improving the efficiency of the fan and reducing the pulsation of the air flow have been the important research subject of the domestic and foreign scholars and enterprises. In this paper, the LF92 fan, which is widely used in the mechanical ventilation cooling tower, is used as the research object, the aerodynamic performance is tested in the field, and the three dimensional numerical simulation is used to carry out the fan. The results of numerical simulation show that the numerical simulation results of the external characteristics of the fan are in agreement with the experimental results. Both the experimental and numerical studies show that the fan has a low operating efficiency and a larger air flow pulsating intensity in the wind tunnel. On the basis of the above problems, the paper is open to the top of the fan at the top of the fan. The groove is modified to the blade. Through the three-dimensional numerical simulation, the influence of the slot coefficient K and the groove depth h on the fan performance is studied. The slotting coefficient is 0.3,0.5 and 0.75, the slotting depth is 3mm, 5mm and 8mm. A total of 5 slotting schemes are compared and analyzed. The results show that the turbulence intensity in the blade tip clearance after the blower leaves are open. In the tip clearance, the two flow which is opposite to the flow direction of the leakage flow is found near the blade tip clearance, and the clearance vortex is formed to reduce the passage area of the leakage flow and to reduce the flow control effect of the leakage flow. By comparing the different groove structures, it is found that the effect of the slot coefficient on the aerodynamic performance of the fan is greater than that of the blade. In all modification schemes, the flow control scheme with K 0.75 and A equal to 5mm is the best, the leakage of the tip clearance is 15.79%, the input power is decreased by 5.49%, and the main frequency amplitude of the monitoring point is decreased by 43%. to further improve the aerodynamic performance of the fan. On the basis of the above study, the aerodynamic performance will be carried out. The performance of the k0.75h5 non pass groove model is changed to the non pass single grate tooth model, and the steady and unsteady numerical simulation is carried out. The results show that the aerodynamic performance of the labyrinth slotting is significantly higher than that of the k0.75 H5, and the input power is lower than the prototype fan because the gap vortex moves to the blade pressure surface in the gap of the top of the blade. With the increase of the turbulent kinetic energy intensity of the gap vortex, the control effect on the leakage flow is further enhanced. The leakage is reduced by 19.74% than that of the prototype fan. The pressure fluctuation of the pressure pulsation is most obvious, the pressure fluctuation intensity and the main frequency amplitude decrease by more than 90%, and the aerodynamic performance of the fan is further improved.
【學(xué)位授予單位】:西安理工大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2017
【分類號(hào)】:TH43

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