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結(jié)合異常檢測算法的軸承故障檢測研究

發(fā)布時間:2018-03-23 02:30

  本文選題:故障診斷 切入點:小波包能量譜 出處:《浙江大學》2017年碩士論文 論文類型:學位論文


【摘要】:滾動軸承是機械設(shè)備中常見且十分重要的通用零件,軸承發(fā)生故障往往會造成嚴重的生命財產(chǎn)安全問題。所以,對滾動軸承進行故障檢測研究是國內(nèi)和國外工業(yè)領(lǐng)域的熱門話題。實際工程中受實際數(shù)據(jù)采集環(huán)境影響,常出現(xiàn)祥本不平衡、樣本數(shù)量有限問題,本文針對這兩大問題提出異常檢測算法結(jié)合支持向量機的一種新的雙步診斷方法。首先對軸承的振動特性進行分析:在對軸承的基本結(jié)構(gòu)、振動特性和軸承的動力學特性進行分析后,確定采用振動信號的故障診斷方式。接著采用小波包能量譜特征提取方式提取軸承振動信號:采用小波包變換對軸承信號進行分解重構(gòu),得到能量譜特征向量,小波包變換不僅可以去噪,而且可以對高頻段的故障振動信號進行分解細化,有效地提取故障軸承的信號特征。在軸承信號經(jīng)過小波包變換處理后,分析軸承樣本識別診斷問題。首先研究基于多分類支持向量機(SVM)的單步故障診斷方法:分析不同核函數(shù)下多分類支持向量機的診斷效果,確定最佳核函數(shù)。針對樣本不平衡的情況,發(fā)現(xiàn)優(yōu)化后的SVM分類器在該情況下診斷性能仍有不佳。在研究單步故障診斷方法后進一步研究基于結(jié)合異常檢測算法的雙步故障診斷方法:基于異常檢測算法的特點,對小波包能量譜的特征信息進一步優(yōu)化,確定先采用異常檢測算法進行故障檢測再采用SVM分類器進行故障分類的雙步故障診斷模型。該方法可以將大量的正常軸承先一步檢測出來,大大減少后續(xù)支持向量機的分類負擔。最后建立單步與雙步故障診斷模型的評價準則:根據(jù)實際工業(yè)中不同誤判帶來的損失是不相同的,創(chuàng)建一種結(jié)合工業(yè)實際損失與故障診斷誤判概率的誤判損失評價準則。該準則不僅更全面而且更加符合實際情況。基于該準則,針對樣本不平衡、樣本數(shù)量有限的情況,驗證了基于異常檢測算法結(jié)合支持向量機的雙步故障檢測模型的有效性和優(yōu)越性。
[Abstract]:Rolling bearing is a common and very important universal part in mechanical equipment. Bearing failure often causes serious life and property safety problems. The research of rolling bearing fault detection is a hot topic in domestic and foreign industrial field. Affected by the environment of actual data collection, the problem of unbalance and limited sample size often occurs in practical engineering. In this paper, a new two-step diagnosis method, which combines anomaly detection algorithm with support vector machine (SVM), is proposed to solve these two problems. Firstly, the vibration characteristics of bearings are analyzed. After analyzing the vibration characteristics and the dynamic characteristics of the bearing, The fault diagnosis method of vibration signal is determined, and then the bearing vibration signal is extracted by wavelet packet energy spectrum feature extraction. The energy spectrum characteristic vector is obtained by decomposing and reconstructing the bearing signal by wavelet packet transform. Wavelet packet transform can not only denoise, but also decompose and refine the fault vibration signal in high frequency band, and extract the signal characteristics of the fault bearing effectively. After the bearing signal is processed by wavelet packet transform, First, the single-step fault diagnosis method based on multi-classification support vector machine (SVM) is studied, and the diagnosis effect of multi-classification support vector machine under different kernel functions is analyzed. Determine the best kernel function. In case of sample imbalance, It is found that the performance of the optimized SVM classifier is still poor in this case. After studying the single-step fault diagnosis method, the two-step fault diagnosis method based on the anomaly detection algorithm is further studied: based on the characteristics of the anomaly detection algorithm. The characteristic information of wavelet packet energy spectrum is further optimized. A two-step fault diagnosis model using anomaly detection algorithm and SVM classifier is determined. This method can detect a large number of normal bearings in one step. The classification burden of subsequent support vector machines is greatly reduced. Finally, the evaluation criteria for single-step and two-step fault diagnosis models are established: according to the loss caused by different misjudgments in actual industry, An evaluation criterion of misjudgment loss combining industrial actual loss and fault diagnosis misjudgment probability is established. The criterion is not only more comprehensive but also more in line with the actual situation. Based on this criterion, the sample is unbalanced and the sample size is limited. The effectiveness and superiority of the two-step fault detection model based on anomaly detection algorithm and support vector machine are verified.
【學位授予單位】:浙江大學
【學位級別】:碩士
【學位授予年份】:2017
【分類號】:TH133.33

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