基于人機(jī)工程學(xué)的GC6t挖掘機(jī)駕駛室的設(shè)計(jì)
發(fā)布時(shí)間:2018-04-24 07:07
本文選題:人機(jī)工程學(xué) + 工程機(jī)械; 參考:《山東大學(xué)》2014年碩士論文
【摘要】:論文課題選自某企業(yè)GC6t液壓挖掘機(jī)新款駕駛室的設(shè)計(jì)。其GC系列舊款駕駛室已經(jīng)不能滿足用戶對(duì)于駕駛室舒適性、密封性和安全性等方面的要求,結(jié)合機(jī)型更新?lián)Q代的開發(fā)計(jì)劃,新款駕駛室被設(shè)計(jì)出來。在設(shè)計(jì)的同時(shí)用數(shù)字化的方法進(jìn)行了人機(jī)工程學(xué)、ROPS(防翻滾)安全性、降低噪音的舒舒適性等驗(yàn)證和改進(jìn),最終制作出了樣機(jī)并進(jìn)行了評(píng)審。新設(shè)計(jì)的駕駛室樣機(jī)得到了較好的評(píng)價(jià)結(jié)果,目前已量產(chǎn)。 論文分為三大部分。在第一部分中,本論文分析了舊款駕駛室的布置與結(jié)構(gòu)缺點(diǎn),例如監(jiān)控器位置太靠下,人眼觀察不方便、內(nèi)飾造型陳舊,操縱裝置布置不合理等,在此基礎(chǔ)上對(duì)人機(jī)工程學(xué)的基本理論和設(shè)計(jì)規(guī)范進(jìn)行了研究;對(duì)人體尺寸的靜態(tài)、動(dòng)態(tài)參數(shù)進(jìn)行了分析;并對(duì)目前先進(jìn)的數(shù)字仿真設(shè)計(jì)在人機(jī)工程學(xué)的應(yīng)用進(jìn)行了調(diào)查,確定了本設(shè)計(jì)的研究方法和思路。接下來,本論文第二大部分基于Pro/Engineer建模與分析軟件建立了駕駛室結(jié)構(gòu)和內(nèi)部布置模型,在布置設(shè)計(jì)過程中用數(shù)字化方法確保駕駛室的視野、內(nèi)部空間、操縱裝置的布置符合人機(jī)工程學(xué)要求;并在布置設(shè)計(jì)完成后對(duì)操作空間、操縱時(shí)駕駛員的身姿,操縱時(shí)的舒適度,操縱時(shí)的視野范圍等進(jìn)行了人機(jī)工程學(xué)的分析和確認(rèn)。這些分析和確認(rèn)引用的理論或參考的標(biāo)準(zhǔn)包含:設(shè)計(jì)H點(diǎn)的確定方法、座椅布置與座面高度、手伸及界面及舒適操縱范圍、儀表布置、操縱裝置的布置、作業(yè)空間的大小、操縱力與身體關(guān)節(jié)角度、眼橢圓的位置、第95百分位人體的視野范圍等。另外本論文還對(duì)新款駕駛室的內(nèi)飾造型設(shè)計(jì)、色彩搭配設(shè)計(jì)、安全性設(shè)計(jì)及ROPS有限元分析、通風(fēng)制冷和采暖設(shè)計(jì)、減震降噪及覆蓋件的模態(tài)分析以及其它人性化設(shè)計(jì)進(jìn)行了簡(jiǎn)要論述、驗(yàn)證了設(shè)計(jì)的合理性。在第三大部分,本論文應(yīng)用模糊綜合評(píng)價(jià)方法,對(duì)新款駕駛室的造型、舒適性進(jìn)行了評(píng)價(jià),通過評(píng)分與分值加權(quán)計(jì)算出評(píng)價(jià)者對(duì)新款駕駛室的滿意程度。 通過駕駛室的設(shè)計(jì)和樣機(jī)評(píng)審過程,本論文總結(jié)了挖掘機(jī)駕駛室設(shè)計(jì)過程需要滿足的人機(jī)工程學(xué)原理和設(shè)計(jì)規(guī)則;提出了設(shè)計(jì)駕駛室時(shí)的數(shù)字化設(shè)計(jì)、驗(yàn)證方法,并且確定了以后駕駛室設(shè)計(jì)的標(biāo)準(zhǔn)方法;論文也提出了駕駛室舒適程度的評(píng)價(jià)方法,并根據(jù)此方法評(píng)審?fù)ㄟ^了新款駕駛室的樣機(jī),新款駕駛室順利進(jìn)入量產(chǎn)階段。
[Abstract]:The thesis is selected from the design of the new cab of GC6t hydraulic excavator in a certain enterprise. The old cab of GC series can not meet the requirements of comfort, sealing and safety of the cab, and the new cab has been designed in combination with the development plan of updating the model. At the same time, the verification and improvement of ergonomics ROPS (anti-roll safety) and reducing noise comfort are carried out by digital method. Finally, the prototype is made and evaluated. The newly designed cab prototype has got good evaluation results and has been produced in mass production. The paper is divided into three parts. In the first part, this paper analyzes the layout and structural shortcomings of the old cab, such as the location of the monitor is too low, the human eye observation is not convenient, the interior decoration is old, the arrangement of the control device is unreasonable, etc. On this basis, the basic theory and design criterion of ergonomics are studied, the static and dynamic parameters of human body size are analyzed, and the application of advanced digital simulation design in ergonomics is investigated. The research method and train of thought of this design are determined. Then, the second part of this paper based on Pro/Engineer modeling and analysis software to establish the cab structure and internal layout model, in the layout design process to ensure the cab visual field, internal space. The layout of the control device meets the requirements of ergonomics, and the ergonomics analysis and confirmation of the operating space, the driver's posture, the comfort during the operation and the range of visual field during the operation are carried out after the layout design is completed. These analysis and validation theories or reference criteria include: design H point determination method, seat layout and seat height, hand extension and interface and comfort control range, instrumentation layout, control device layout, size of operating space, Manipulative force and body joint angle, eye ellipse position, 95 th percentile human visual field range. In addition, this paper also designs the new cab interior design, color collocation design, safety design and ROPS finite element analysis, ventilation, refrigeration and heating design, The vibration reduction and noise reduction, modal analysis of the panel and other humanized design are briefly discussed, and the rationality of the design is verified. In the third part, the fuzzy comprehensive evaluation method is applied to evaluate the shape and comfort of the new cab, and the degree of satisfaction of the evaluator to the new cab is calculated by weighted evaluation and score. Through the process of cab design and prototype evaluation, this paper summarizes the ergonomics principles and design rules that need to be satisfied in the design process of excavator cab, and puts forward the digital design and verification method of cab design. The standard method of cab design in the future is determined, and the evaluation method of cab comfort degree is also put forward. According to this method, the prototype of the new cab is evaluated and passed, and the new cab smoothly enters the mass production stage.
【學(xué)位授予單位】:山東大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2014
【分類號(hào)】:TU621;TB18
【相似文獻(xiàn)】
相關(guān)碩士學(xué)位論文 前1條
1 解寧波;基于人機(jī)工程學(xué)的GC6t挖掘機(jī)駕駛室的設(shè)計(jì)[D];山東大學(xué);2014年
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