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基于EN298:2003安全標(biāo)準(zhǔn)的自動(dòng)燃?xì)馊紵骺刂葡到y(tǒng)的設(shè)計(jì)與實(shí)現(xiàn)

發(fā)布時(shí)間:2018-11-10 08:02
【摘要】:燃料廣泛應(yīng)用于工農(nóng)業(yè)生產(chǎn)和人類生活,隨著科學(xué)和技術(shù)的發(fā)展,為了使燃料得以更加合理的開發(fā)和利用,燃燒器應(yīng)運(yùn)而生。如今,燃燒器已經(jīng)逐步進(jìn)入人類生產(chǎn)生活的各個(gè)領(lǐng)域,燃燒過程控制也已經(jīng)成為控制理論應(yīng)用的主要領(lǐng)域。相對(duì)于其他歐美發(fā)達(dá)國家,我國燃燒器技術(shù)發(fā)展歷史較短,技術(shù)也相對(duì)落后,生產(chǎn)燃燒器以及燃燒控制設(shè)備沒有明確的質(zhì)量安全標(biāo)準(zhǔn),進(jìn)口燃燒器及控制設(shè)備做工精美,高效環(huán)保,然而價(jià)格偏高。本文對(duì)照歐盟的EN298:2003安全標(biāo)準(zhǔn)規(guī)范,結(jié)合國內(nèi)燃燒控制系統(tǒng)的實(shí)際需求,研究和設(shè)計(jì)了一款低成本、智能化、高效環(huán)保、安全性更高的燃?xì)馊紵骺刂葡到y(tǒng)。 該系統(tǒng)主要通過STC單片機(jī)實(shí)現(xiàn)對(duì)燃?xì)馊紵鞯囊绘I式自動(dòng)化操作,為設(shè)備運(yùn)行過程中的進(jìn)風(fēng)、點(diǎn)火、輸氣等過程添加了智能化的控制機(jī)制。同時(shí),為保證該設(shè)備始終處于安全的工作狀態(tài),即FailSafe狀態(tài),硬件方面,采用了雙MCU技術(shù),軟件方面,在系統(tǒng)中為檢測(cè)、控制、復(fù)位等功能設(shè)置了一系列基于安全的邏輯判定,對(duì)實(shí)際操作中的故障具有鎖存和一定的自我修復(fù)能力。為使產(chǎn)品投入生產(chǎn)和使用時(shí)具備更高的可靠性,提高系統(tǒng)的電磁兼容(EMC)能力,筆者對(duì)硬件電路進(jìn)行了精心設(shè)計(jì),電路高壓部分220V交流電和給MCU供電的低壓部分全部采用光電耦合器加以隔離。此外,為保護(hù)知識(shí)產(chǎn)權(quán)和廠方權(quán)益,該系統(tǒng)內(nèi)部設(shè)置了自主編寫的芯片加密程序,使非法分子即使抄襲了電路板上的硬件部分,也無法盜用芯片上的程序。 在系統(tǒng)后期測(cè)試的過程中,利用生產(chǎn)廠商提供的測(cè)試臺(tái)對(duì)系統(tǒng)進(jìn)行了基本功能測(cè)試,結(jié)果顯示:系統(tǒng)可以按照預(yù)定的流程對(duì)進(jìn)風(fēng)、點(diǎn)火、輸氣等過程進(jìn)行智能化控制,并且可以對(duì)模擬的故障進(jìn)行鎖存和修復(fù);利用DN801電快脈沖群靜電干擾儀對(duì)系統(tǒng)進(jìn)行了穩(wěn)定性測(cè)試,結(jié)果表明:在脈沖群干擾的情況下,系統(tǒng)可以正常穩(wěn)定地持續(xù)工作,滿足燃?xì)馊紵骺刂葡到y(tǒng)的要求;最終,在系統(tǒng)生產(chǎn)廠商項(xiàng)目負(fù)責(zé)人協(xié)助下完成了系統(tǒng)整體性測(cè)試:系統(tǒng)各項(xiàng)功能、技術(shù)指標(biāo)均滿足行業(yè)標(biāo)準(zhǔn)和廠商要求,已投入批量化生產(chǎn),并推向市場(chǎng)。
[Abstract]:Fuel is widely used in industrial and agricultural production and human life. With the development of science and technology, burners emerge as the times require in order to make the development and utilization of fuel more reasonable. Nowadays, the burner has gradually entered into various fields of human production and life, and combustion process control has become the main field of control theory application. Compared with other developed countries in Europe and America, the history of development of burner technology in China is relatively short and the technology is relatively backward. There is no clear quality and safety standard for the production of burners and combustion control equipment, and imported burners and control equipment are of exquisite workmanship. Efficient environmental protection, but the price is on the high side. In this paper, a low cost, intelligent, high efficiency and high safety gas burner control system is studied and designed in accordance with the EN298:2003 safety standard of EU and the actual demand of domestic combustion control system. The system realizes the one-key automatic operation of the gas burner by STC single chip microcomputer, and adds the intelligent control mechanism for the process of air intake, ignition and gas transmission during the operation of the equipment. At the same time, in order to ensure that the equipment is always in a safe working state, that is, the state of FailSafe and the hardware, double MCU technology and software are adopted, and a series of logic judgment based on safety are set up in the system for the functions of detection, control, reset, etc. It has the ability of locking and self-repairing. In order to make the product have higher reliability when it is put into production and use, and to improve the (EMC) capability of electromagnetic compatibility, the hardware circuit is carefully designed. The high voltage part of the circuit 220 V AC and the low voltage part of the power supply to MCU are all isolated by photocoupler. In addition, in order to protect the intellectual property rights and the rights and interests of the factory, the system has set up a self-written chip encryption program, so that illegal elements can not steal the program on the chip even if they copy the hardware part of the circuit board. In the later testing process of the system, the basic function of the system is tested by the test bench provided by the manufacturer. The results show that the system can intelligently control the air intake, ignition, gas transmission and other processes according to the predetermined process. And the simulated fault can be latched and repaired. The stability of the system is tested by using the DN801 electric fast pulse group electrostatic jammer. The results show that the system can work normally and stably under the condition of pulse group interference and meet the requirements of the gas burner control system. Finally, with the help of the project manager of the system manufacturer, the system integrity test is completed: all the system functions and technical indexes meet the industry standards and manufacturers' requirements, and have been put into mass production and put into the market.
【學(xué)位授予單位】:華東師范大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2013
【分類號(hào)】:TK17;TP273

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