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攪拌磨DEM-CFD耦合仿真研究及攪拌器強(qiáng)度分析

發(fā)布時(shí)間:2018-05-22 17:57

  本文選題:攪拌磨 + DEM-CFD; 參考:《浙江工業(yè)大學(xué)》2016年碩士論文


【摘要】:隨著礦業(yè)、水泥等行業(yè)的發(fā)展,高效、節(jié)能、超細(xì)粉碎設(shè)備需求旺盛。立式螺旋攪拌磨機(jī)保有量持續(xù)增加,研發(fā)具有自主知識(shí)產(chǎn)權(quán)的大型立式螺旋攪拌磨機(jī)迫在眉睫。本文基于某企業(yè)大型立式螺旋攪拌磨機(jī)的開(kāi)發(fā),進(jìn)行了如下研究工作。(1)在螺旋式攪拌磨機(jī)試驗(yàn)臺(tái),進(jìn)行了無(wú)礦漿磨機(jī)的試驗(yàn),建立了磨機(jī)離散元模型并進(jìn)行模擬仿真。試驗(yàn)與仿真結(jié)果表明,磨機(jī)離散元模型模擬與實(shí)際運(yùn)行吻合;分析了螺旋式攪拌器磨機(jī)、棒式攪拌磨機(jī)性能上的差異性,螺旋式攪拌磨機(jī)的磨礦效率優(yōu)于棒式攪拌磨機(jī)。(2)在螺旋式攪拌磨機(jī)試驗(yàn)臺(tái),進(jìn)行了有礦漿磨機(jī)的試驗(yàn),建立了磨機(jī)計(jì)算流體動(dòng)力學(xué)—離散元耦合模型。試驗(yàn)與仿真分析了研磨效果、螺旋攪拌器阻力矩變化規(guī)律,對(duì)大型立磨機(jī)的設(shè)計(jì)具有指導(dǎo)意義。(3)采用離散元方法,建立了320t磨機(jī)離散元模型,進(jìn)行了性能分析,得出了螺旋攪拌器運(yùn)行的阻力矩;建立了螺旋攪拌器有限元模型,施加螺旋攪拌器阻力,進(jìn)行了螺旋攪拌器結(jié)構(gòu)強(qiáng)度分析,為磨機(jī)設(shè)計(jì)與制造提供了依據(jù);對(duì)攪拌器啟動(dòng)時(shí)間、磨機(jī)介質(zhì)尺寸等因素。對(duì)攪拌器結(jié)構(gòu)強(qiáng)度的影響進(jìn)行了分析,為磨機(jī)減速器選型、介質(zhì)選擇提供了依據(jù)。研究工作通過(guò)了企業(yè)專(zhuān)家的驗(yàn)收,為大型磨機(jī)開(kāi)發(fā)提供了理論依據(jù),大型磨機(jī)得以按計(jì)劃制造、出口、安裝使用,大型磨機(jī)結(jié)構(gòu)強(qiáng)度實(shí)際測(cè)量與本文研究基本吻合。
[Abstract]:With the development of mining, cement and other industries, high efficiency, energy saving, superfine grinding equipment demand is exuberant. The maintenance of vertical spiral stirred mill is increasing continuously. It is imminent to develop a large vertical spiral stirred mill with independent intellectual property. Based on the development of a large vertical spiral stirred mill, the following research work has been carried out. (1) In the test rig of spiral stirrer mill, the test of no pulp mill was carried out, the discrete element model of mill was established and simulated. The experimental and simulation results showed that the simulation of the discrete element model of the mill coincided with the actual operation, and the difference of the performance of the spiral stirrer mill, the rod type stirrer mill and the grinding mill's grinding mill were analyzed. The ore efficiency is better than that of the rod mill. (2) the test of the pulp mill was carried out in the test bench of the spiral stirrer mill, and the computational fluid dynamics - discrete element coupling model of the mill was established. The experiment and simulation analysis of the grinding effect and the change law of the resistance moment of the spiral agitator were of guiding significance to the design of the large vertical mill. (3) the use of the separation was used. The discrete element method, the discrete element model of the 320t mill is established, the performance analysis is carried out, the resistance moment of the spiral agitator is obtained, the finite element model of the spiral agitator is established, the resistance of the spiral agitator is applied, the structural strength of the spiral agitator is analyzed, which provides the basis for the design and manufacture of the mill, and the starting time of the agitator and the grinding machine The influence of the structure strength of the agitator is analyzed, which provides the basis for the selection of the mill reducer and the selection of the medium. The research work has passed the acceptance of the enterprise experts, and provides the theoretical basis for the development of the large mill. The large mill can be manufactured according to the plan, the outlet, the installation and use, and the actual measurement of the structure strength of the large mill. It is basically consistent with the research in this paper.
【學(xué)位授予單位】:浙江工業(yè)大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2016
【分類(lèi)號(hào)】:TD453

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