電驅(qū)動旋轉(zhuǎn)導向系統(tǒng)新型雙臺肩導電鉆桿研究
發(fā)布時間:2023-02-07 19:17
隨著石油天然氣需求的不斷增大,油氣資源的勘探開發(fā)深度也在不斷增加。為了提高單井產(chǎn)量、降低油氣開采成本,水平井、叢式井、大位移井等定向井的鉆井數(shù)量越來越多,對井眼軌跡的控制精度要求越來越高。在此大背景下,各種提高定向井施工精度和施工效率的工具不斷出現(xiàn)。其中應用最為廣泛的是井底液力馬達驅(qū)動的旋轉(zhuǎn)導向工具。這種導向工具的地面與井底的通訊方法為泥漿脈沖(MPT)。這種通訊方式或數(shù)據(jù)傳輸方式傳輸速度低、傳輸數(shù)據(jù)量小、傳輸精度易受井底振動的影響。為了提高數(shù)據(jù)傳輸速度、克服泥漿脈沖傳輸(MPT)的缺陷,隨后又出現(xiàn)了帶纜鉆桿(WDP)傳輸方式。為了確保WDP的傳輸質(zhì)量與強度,需在鉆柱上安裝鋰電池電源供電。由于受鋰電池耐溫能力和供電時間的限制,這種傳輸方法的適應井深受到限制。為了提高旋轉(zhuǎn)導向工具的數(shù)據(jù)傳輸速度與鉆井軌跡精度,消除高溫高壓對現(xiàn)有數(shù)據(jù)傳輸方式的影響,開發(fā)新一代旋轉(zhuǎn)導向工具迫在眉睫。本研究呈現(xiàn)了雙壁通纜鉆桿的發(fā)展歷程,提出了新一代電驅(qū)動旋轉(zhuǎn)導向工具的概念和設計。論文從文獻調(diào)研入手,收集分析了旋轉(zhuǎn)導向工具方面的論文150余篇。分別從電驅(qū)動井底工具、泥漿驅(qū)動的旋轉(zhuǎn)導向工具、帶纜鉆桿數(shù)據(jù)傳輸方法三方...
【文章頁數(shù)】:183 頁
【學位級別】:博士
【文章目錄】:
摘要
ABSTRACT
CHAPTER1 INTRODUCTION
1.1 Background of the study
1.2 Review of the literature
1.2.1 Electric drill
1.2.2 Rotary steerable system with hydraulic drive
1.2.3 Wired drill pipe
1.3 Objectives of study
1.4 Theoretical and practical relevance of the research
1.5 Scientific novelty
1.6 Structure of the thesis
CHAPTER2 STATE OF THE ART
2.1 Electric drill on electric drill pipes
2.1.1 Historical background
2.1.2 General idea
2.1.3 Electric motor with a bearing unit
2.1.4 Gearbox
2.1.5 Deflection tool
2.1.6 Telemetry system for electric drill
2.1.7 Insulation monitoring device
2.1.8 Electric drill pipe
2.1.9 Slip-ring assembly
2.1.10 Complete device
2.1.11 Switch-gear with a transformer substation and step up transformer
2.1.12 Development steps to improve the electric drill
2.1.13 Drilling wells with air(gas)blowing
2.1.14 Benefits and drawbacks
2.2 Electric drill on coiled tubing
2.2.1 Historical background
2.2.2 Surface equipment
2.2.3 Coiled tubing string
2.2.4 Downhole equipment
2.2.5 Cuttings-transport problem
2.2.6 Benefits and drawbacks
2.2.7 Future development projects
2.3 Electric drill on cable
2.3.1 General information
2.3.2 American CRREL drill
2.3.3 Danish ISTUK drill
2.3.4 Russian KEMS drill
2.3.5 American PICO-5.2 drill
2.3.6 Japan JARE drill
2.3.7 European Hans Tausen drill
2.3.8 American DISC drill
2.3.9 Benefits and drawbacks
2.4 Rotary steerable system with a hydraulic drive
2.4.1 Historical background
2.4.2 General idea
2.4.3 Types of steering units
2.4.4 Rotary close-loop system
2.4.5 Positive displacement modular motor
2.4.6 Measurement and logging while drilling
2.4.7 Mud pulse telemetry
2.4.8 Surface equipment
2.4.9 Benefits and drawbacks
2.5 Wired drill pipe
2.5.1 General idea
2.5.2 Drill pipe with high-speed cable
2.5.3 Wired tubular components
2.5.4 Interface sub
2.5.5 Wired drilling jar and accelerator
2.5.6 Swivel sub
2.5.7 Benefits and drawbacks
2.6 Summary
CHAPTER3 THEORETICAL PART
3.1 Innovative idea
3.2 Development and design of new rotary steerable system
3.3 Design of the near-bit steering tool
3.4 Design of the electric motor
3.5 Design of the jar with a current lead
3.6 Two designs of the double electric drill pipe
3.7 Summary
CHAPTER4 EXPERIMENTAL PART
4.1 Prototyping double-shoulder electric drill pipe
4.1.1 General idea
4.1.2 Mechanical properties of drill pipe grades
4.1.3 Single and double shouldered tool joints
4.1.4 Prototype design and its dimensions
4.1.5 Type upset of prototype
4.1.6 Thread tool joint connection
4.1.7 Electric contacts and conductors
4.1.8 Inner tube
4.1.9 Prototype durability
4.1.10 Protective coating of the inner tube
4.2 Static analysis
4.3 Bench testing
4.3.1 Field of application
4.3.2 Insulation and high voltage test
4.3.3 Test bench equipment
4.3.4 Running of experiment
4.3.5 Essential health and safety requirements
4.4 Experimental results
4.5 Summary
CHAPTER5 INDUSTRIAL APPLICATION
5.1 International collaboration
5.2 Russian party
5.3 Chinese party
5.4 Delegation of duties
5.5 Summary
CHAPTER6 CONCLUSIONS AND RECOMMENDATIONS
6.1 Conclusions
6.2 Recommendations
ACKNOWLEDGEMENT
REFERENCES
APPENDIXES
Appendix A Technical data of drilling equipment
Appendix B Patent of invention
Appendix C List of publications
Appendix D Personal resume
本文編號:3737284
【文章頁數(shù)】:183 頁
【學位級別】:博士
【文章目錄】:
摘要
ABSTRACT
CHAPTER1 INTRODUCTION
1.1 Background of the study
1.2 Review of the literature
1.2.1 Electric drill
1.2.2 Rotary steerable system with hydraulic drive
1.2.3 Wired drill pipe
1.3 Objectives of study
1.4 Theoretical and practical relevance of the research
1.5 Scientific novelty
1.6 Structure of the thesis
CHAPTER2 STATE OF THE ART
2.1 Electric drill on electric drill pipes
2.1.1 Historical background
2.1.2 General idea
2.1.3 Electric motor with a bearing unit
2.1.4 Gearbox
2.1.5 Deflection tool
2.1.6 Telemetry system for electric drill
2.1.7 Insulation monitoring device
2.1.8 Electric drill pipe
2.1.9 Slip-ring assembly
2.1.10 Complete device
2.1.11 Switch-gear with a transformer substation and step up transformer
2.1.12 Development steps to improve the electric drill
2.1.13 Drilling wells with air(gas)blowing
2.1.14 Benefits and drawbacks
2.2 Electric drill on coiled tubing
2.2.1 Historical background
2.2.2 Surface equipment
2.2.3 Coiled tubing string
2.2.4 Downhole equipment
2.2.5 Cuttings-transport problem
2.2.6 Benefits and drawbacks
2.2.7 Future development projects
2.3 Electric drill on cable
2.3.1 General information
2.3.2 American CRREL drill
2.3.3 Danish ISTUK drill
2.3.4 Russian KEMS drill
2.3.5 American PICO-5.2 drill
2.3.6 Japan JARE drill
2.3.7 European Hans Tausen drill
2.3.8 American DISC drill
2.3.9 Benefits and drawbacks
2.4 Rotary steerable system with a hydraulic drive
2.4.1 Historical background
2.4.2 General idea
2.4.3 Types of steering units
2.4.4 Rotary close-loop system
2.4.5 Positive displacement modular motor
2.4.6 Measurement and logging while drilling
2.4.7 Mud pulse telemetry
2.4.8 Surface equipment
2.4.9 Benefits and drawbacks
2.5 Wired drill pipe
2.5.1 General idea
2.5.2 Drill pipe with high-speed cable
2.5.3 Wired tubular components
2.5.4 Interface sub
2.5.5 Wired drilling jar and accelerator
2.5.6 Swivel sub
2.5.7 Benefits and drawbacks
2.6 Summary
CHAPTER3 THEORETICAL PART
3.1 Innovative idea
3.2 Development and design of new rotary steerable system
3.3 Design of the near-bit steering tool
3.4 Design of the electric motor
3.5 Design of the jar with a current lead
3.6 Two designs of the double electric drill pipe
3.7 Summary
CHAPTER4 EXPERIMENTAL PART
4.1 Prototyping double-shoulder electric drill pipe
4.1.1 General idea
4.1.2 Mechanical properties of drill pipe grades
4.1.3 Single and double shouldered tool joints
4.1.4 Prototype design and its dimensions
4.1.5 Type upset of prototype
4.1.6 Thread tool joint connection
4.1.7 Electric contacts and conductors
4.1.8 Inner tube
4.1.9 Prototype durability
4.1.10 Protective coating of the inner tube
4.2 Static analysis
4.3 Bench testing
4.3.1 Field of application
4.3.2 Insulation and high voltage test
4.3.3 Test bench equipment
4.3.4 Running of experiment
4.3.5 Essential health and safety requirements
4.4 Experimental results
4.5 Summary
CHAPTER5 INDUSTRIAL APPLICATION
5.1 International collaboration
5.2 Russian party
5.3 Chinese party
5.4 Delegation of duties
5.5 Summary
CHAPTER6 CONCLUSIONS AND RECOMMENDATIONS
6.1 Conclusions
6.2 Recommendations
ACKNOWLEDGEMENT
REFERENCES
APPENDIXES
Appendix A Technical data of drilling equipment
Appendix B Patent of invention
Appendix C List of publications
Appendix D Personal resume
本文編號:3737284
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