本文關(guān)鍵詞： 可靠性 RCM 石化裝備 分析系統(tǒng)　出處：《太原理工大學(xué)》2015年碩士論文　論文類型：學(xué)位論文

【摘要】：隨著石化裝備日趨大型化、高速化、自動(dòng)化、智能化，一旦設(shè)備發(fā)生故障很可能導(dǎo)致嚴(yán)重的事故，輕則影響生產(chǎn)效率，重則引起重大經(jīng)濟(jì)損失，甚至可能危機(jī)生命和財(cái)產(chǎn)安全，，造成極其嚴(yán)重的后果。為了有效地對(duì)設(shè)備維護(hù)資源進(jìn)行合理的配置，研究新型的維修管理方法勢(shì)在必行。以可靠性為中心的維修（RCM）方法已經(jīng)在航空、武器裝備領(lǐng)域得以成熟應(yīng)用，然而國內(nèi)石化裝備在應(yīng)用RCM技術(shù)進(jìn)行裝備的維修和管理方面仍然處于起步階段，許多問題有待解決�？偨Y(jié)出石化裝備應(yīng)用RCM的主要問題和解決方案，將會(huì)更好的指導(dǎo)RCM在石化裝備領(lǐng)域的發(fā)展。 基于上述背景，本文首先總結(jié)了航空、武器等領(lǐng)域的裝備應(yīng)用RCM的經(jīng)驗(yàn)（主要包括數(shù)據(jù)問題、模型問題和軟件關(guān)聯(lián)問題的解決經(jīng)驗(yàn)），將這些經(jīng)驗(yàn)?zāi)玫绞I(lǐng)域，解決石化裝備備應(yīng)用RCM出現(xiàn)的問題。對(duì)應(yīng)石化裝備應(yīng)用RCM的各個(gè)主要問題，提出了相應(yīng)解決辦法和經(jīng)驗(yàn)借鑒，并繪制成了表格方便查看。 其次，針對(duì)石化企業(yè)實(shí)施RCM決策難的問題（主要包括RCM實(shí)施過程中企業(yè)的組織和管理問題），重點(diǎn)總結(jié)了這些突出問題的來源，對(duì)照航空、武器裝備領(lǐng)域RCM的發(fā)展經(jīng)驗(yàn)，總結(jié)出了問題解決方案，并繪制成了表格方便查看,為更好地落實(shí)RCM做準(zhǔn)備。 再次，在總結(jié)傳統(tǒng)維修周期優(yōu)化模型的基礎(chǔ)上，開發(fā)了適合石化裝備的蒙特卡洛依據(jù)安全性和依據(jù)經(jīng)濟(jì)性的維修周期優(yōu)化模型，分別用實(shí)例說明了新模型的實(shí)用性和方便性，并且與傳統(tǒng)維修周期優(yōu)化模型進(jìn)行了對(duì)比，為后面開發(fā)RCM分析系統(tǒng)做準(zhǔn)備。 最后，根據(jù)RCM應(yīng)用和落實(shí)過程中的突出問題，開發(fā)了RCM維修任務(wù)分析系統(tǒng)，系統(tǒng)所能實(shí)現(xiàn)的功能分別體現(xiàn)了前文中總結(jié)的RCM應(yīng)用和落實(shí)中問題的解決方案。這一系統(tǒng)是用VB和Matlab語言程序開發(fā)的，核心內(nèi)容為RCM邏輯分析和維修周期計(jì)算。系統(tǒng)內(nèi)包含傳統(tǒng)的邏輯分析模型和維修周期優(yōu)化模型，針對(duì)傳統(tǒng)模型，系統(tǒng)給這些模型分配了智能化界面，可以通過人工輸入初始值，然后通過簡單操作輸出維修策略或者維修周期。在傳統(tǒng)RCM邏輯分析模型和周期計(jì)算模型的基礎(chǔ)上，系統(tǒng)還可以根據(jù)實(shí)際情況自定義邏輯分析模型和維修周期優(yōu)化模型，大大增強(qiáng)了系統(tǒng)對(duì)于不同的設(shè)備零部件的適用性。
[Abstract]:As petrochemical equipment becomes more and more large-scale, high-speed, automatic and intelligent, once the equipment fails, it is likely to lead to serious accidents, which will affect the production efficiency, cause heavy economic losses, or even endanger the safety of life and property. In order to effectively allocate the equipment maintenance resources reasonably, it is imperative to study new maintenance management methods. The field of weapons and equipment has been mature and applied, however, the domestic petrochemical equipment is still in its infancy in the maintenance and management of equipment using RCM technology. There are many problems to be solved. The main problems and solutions of RCM application in petrochemical equipment are summarized, which will better guide the development of RCM in petrochemical equipment field. Based on the above background, this paper first summarizes the experience of the application of RCM in the fields of aeronautics, weapons and other fields (including data problems, model problems and software association problems), and brings these experiences to the petrochemical field. This paper solves the problem of petrochemical equipment preparation application RCM, corresponding to each main problem of petrochemical equipment application RCM, puts forward the corresponding solution and experience reference, and draws the form to be convenient to view. Secondly, aiming at the difficult decision making of implementing RCM in petrochemical enterprises (including the organization and management of enterprises in the process of RCM implementation), the sources of these outstanding problems are summarized, and the development experience of RCM in the field of aviation and weaponry is summarized. Summed up the problem solution, and drawn into a table for easy viewing, for better implementation of RCM. Thirdly, on the basis of summarizing the traditional maintenance cycle optimization model, a Monte-Carlo maintenance cycle optimization model based on safety and economy is developed for petrochemical equipment. Examples are given to illustrate the practicability and convenience of the new model. And compared with the traditional maintenance cycle optimization model, preparation for the development of RCM analysis system. Finally, according to the outstanding problems in the application and implementation of RCM, a RCM maintenance task analysis system is developed. The functions of the system reflect the solutions to the problems in the application and implementation of RCM, which are developed by VB and Matlab. The core content is RCM logic analysis and maintenance cycle calculation. The system includes traditional logic analysis model and maintenance cycle optimization model. According to the traditional model, the system assigns intelligent interface to these models, which can input the initial value manually. Based on the traditional RCM logic analysis model and cycle calculation model, the system can also customize the logic analysis model and maintenance cycle optimization model according to the actual situation. The applicability of the system to different equipment parts is greatly enhanced.
【學(xué)位授予單位】：太原理工大學(xué)
【學(xué)位級(jí)別】：碩士
【學(xué)位授予年份】：2015
【分類號(hào)】：TE65;TQ050.7

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