基于機(jī)器視覺(jué)的LED質(zhì)檢裝備精度標(biāo)定方法研究
本文選題:LED + 視覺(jué)當(dāng)量。 參考:《華中科技大學(xué)》2015年碩士論文
【摘要】:在LED芯片生產(chǎn)工藝流程中,LED芯片在進(jìn)行封裝之前需要進(jìn)行光電參數(shù)測(cè)試,然后進(jìn)行分類分選,后續(xù)芯片封裝對(duì)分選后的芯片的排列精度要求很高。為了保證芯片的排列精度,在LED檢測(cè)分選一體機(jī)出廠前必須對(duì)其進(jìn)行精度標(biāo)定。然而,LED一體機(jī)精度標(biāo)定比較復(fù)雜,而且當(dāng)前的標(biāo)定效率非常低。本文通過(guò)提出LED一體機(jī)視覺(jué)標(biāo)定方法,并相應(yīng)的設(shè)計(jì)一套視覺(jué)標(biāo)定裝置對(duì)相機(jī)視覺(jué)當(dāng)量和旋轉(zhuǎn)中心及傳動(dòng)比進(jìn)行標(biāo)定,主要內(nèi)容如下:首先對(duì)一般設(shè)備機(jī)床的精度標(biāo)定方法進(jìn)行分析,并著重對(duì)機(jī)器視覺(jué)相機(jī)標(biāo)定方法的研究現(xiàn)狀進(jìn)行了介紹。針對(duì)LED一體機(jī)需要進(jìn)行標(biāo)定的幾個(gè)部分進(jìn)行了分析,并就設(shè)備視覺(jué)相關(guān)的標(biāo)定提出技術(shù)方案。建立視覺(jué)系統(tǒng)相機(jī)成像幾何模型,分析鏡頭畸變對(duì)相機(jī)標(biāo)定的影響。對(duì)視覺(jué)當(dāng)量的標(biāo)定方法進(jìn)行了介紹,并設(shè)計(jì)一套標(biāo)定裝置對(duì)其進(jìn)行標(biāo)定,實(shí)驗(yàn)對(duì)比使用標(biāo)定裝置前后的標(biāo)定效果。對(duì)偏角芯片角度校正的原理進(jìn)行分析,通過(guò)最小二乘法擬合出供給區(qū)旋轉(zhuǎn)中心坐標(biāo)。采用標(biāo)定板上圓點(diǎn)圖案對(duì)旋轉(zhuǎn)中心及傳動(dòng)比進(jìn)行標(biāo)定,并通過(guò)偏角芯片的角度校正實(shí)驗(yàn)驗(yàn)證了由視覺(jué)標(biāo)定的傳動(dòng)比機(jī)械設(shè)計(jì)的傳動(dòng)比精度更高。最后,采用標(biāo)定裝置和原標(biāo)定方法分別對(duì)視覺(jué)當(dāng)量和旋轉(zhuǎn)中心及傳動(dòng)比進(jìn)行連續(xù)標(biāo)定實(shí)驗(yàn),并將標(biāo)定結(jié)果進(jìn)行對(duì)比。實(shí)驗(yàn)結(jié)果顯示采用標(biāo)定裝置進(jìn)行視覺(jué)標(biāo)定時(shí)標(biāo)定精度更高,而且耗時(shí)也明顯短很多。
[Abstract]:In the process of LED chip production, the LED chip needs to be tested by photoelectric parameters before packaging, and then classified and sorted. The subsequent chip packaging requires high arrangement precision of the separated chip. In order to ensure the precision of chip arrangement, the LED integrated machine must be calibrated before it leaves the factory. However, the precision calibration of LED integrated machine is complicated, and the calibration efficiency is very low. In this paper, the visual calibration method of LED integrated machine is proposed, and a set of visual calibration device is designed to calibrate the camera visual equivalent, rotation center and transmission ratio. The main contents are as follows: firstly, the precision calibration method of machine tool is analyzed, and the research status of machine vision camera calibration method is introduced. This paper analyzes several parts of LED integrated machine which need to be calibrated, and puts forward the technical scheme of equipment vision related calibration. The geometric model of camera imaging in visual system is established, and the effect of lens distortion on camera calibration is analyzed. The calibration method of visual equivalent is introduced, and a set of calibration device is designed to calibrate it. The principle of angle correction is analyzed, and the rotation center coordinates of feed region are fitted by least square method. The rotation center and the transmission ratio are calibrated by using the dot pattern on the calibration board, and the accuracy of the transmission ratio designed by the vision calibration than the mechanical design is verified by the angle correction experiment of the deflection chip. Finally, the visual equivalent, the rotation center and the transmission ratio were calibrated continuously by the calibration device and the original calibration method, respectively, and the calibration results were compared. The experimental results show that the calibration accuracy is higher and the time consuming is much shorter.
【學(xué)位授予單位】:華中科技大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2015
【分類號(hào)】:TP391.41;TN312.8
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