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電梯門機(jī)裝配線自動(dòng)化輸送系統(tǒng)的設(shè)計(jì)與開發(fā)

發(fā)布時(shí)間:2018-06-13 01:13

  本文選題:裝配線 + 自動(dòng)化輸送系統(tǒng); 參考:《南京理工大學(xué)》2015年碩士論文


【摘要】:電梯已經(jīng)成為我們?nèi)粘I钪懈邔咏ㄖ囊环N必備品。電梯門機(jī)是電梯中重要的組成部分,其負(fù)責(zé)啟閉電梯轎門,因此其裝配效率和質(zhì)量深深影響著電梯運(yùn)行的安全問題。普通的裝配線工人勞動(dòng)強(qiáng)度大,生產(chǎn)過程的自動(dòng)化程度低,已經(jīng)遠(yuǎn)遠(yuǎn)不能滿足地體門機(jī)的裝配需求。電梯門機(jī)裝配線自動(dòng)化輸送系統(tǒng)的設(shè)計(jì)與開發(fā)這一課題具有深刻的工程實(shí)用意義。本文根據(jù)電梯門機(jī)的實(shí)際裝配需求出發(fā),設(shè)計(jì)了一套電梯門機(jī)裝配線自動(dòng)化輸送的機(jī)械設(shè)備,其是集物流設(shè)施、機(jī)械、電氣、氣動(dòng)、PLC控制于一體的裝置。本輸送系統(tǒng)能夠很好的完成電梯門機(jī)裝配、檢測及包裝的功能需求。首先針對(duì)門機(jī)的裝配工藝和車間的空間布置,確定了輸送系統(tǒng)的總體方案設(shè)。其次采用模塊化設(shè)計(jì)理念,典型地介紹了輸送系統(tǒng)三種輸送設(shè)備的設(shè)計(jì)過程。然后利用有限元分析軟件ANSYS對(duì)關(guān)鍵部位——垂直升降機(jī)進(jìn)行可靠性分析。最后分析整個(gè)輸送系統(tǒng)的運(yùn)動(dòng)過程,輸送系統(tǒng)采用氣壓傳動(dòng)技術(shù)和PLC控制技術(shù)。對(duì)于氣動(dòng)系統(tǒng)的設(shè)計(jì)主要是氣動(dòng)元件的選取以及氣壓傳動(dòng)回路的設(shè)計(jì)。PLC控制系統(tǒng)主要是對(duì)PLC進(jìn)行軟硬件設(shè)計(jì)、電路圖、流程圖及程序設(shè)計(jì)。經(jīng)過現(xiàn)場的試運(yùn)行表明,整個(gè)系統(tǒng)能夠正常運(yùn)行,實(shí)現(xiàn)了電梯門機(jī)裝配的自動(dòng)化輸送,降低了工人勞動(dòng)強(qiáng)度,提高了裝配效率和質(zhì)量。
[Abstract]:Elevators have become a necessary part of high-rise buildings in our daily life. Elevator door crane is an important part of elevator, which is responsible for opening and closing the elevator door, so its assembly efficiency and quality deeply affect the safety of elevator operation. The ordinary assembly line workers have high labor intensity and low degree of automation in the production process, which can not meet the assembly requirements of the terrace door crane. The design and development of automatic conveying system for elevator door crane assembly line has profound engineering practical significance. According to the actual assembly requirements of elevator door crane, this paper designs a set of mechanical equipment for automatic transportation of elevator door crane assembly line. It is a device which integrates logistics facilities, machinery, electricity and pneumatic PLC control. The delivery system can complete the elevator door crane assembly, detection and packaging functional requirements. Firstly, according to the assembly process of the door crane and the space arrangement of the workshop, the overall scheme of the conveying system is determined. Secondly, the design process of three kinds of conveying equipment is introduced by modular design idea. Then the finite element analysis software ANSYS is used to analyze the reliability of the key position-vertical elevator. Finally, the movement process of the whole conveying system is analyzed. Pneumatic transmission technology and PLC control technology are adopted in the conveying system. The design of pneumatic system is mainly the selection of pneumatic components and the design of pneumatic transmission loop. The PLC control system is mainly designed for the hardware and software of PLC, circuit diagram, flow chart and program design. The field test shows that the whole system can run normally, realize the automatic transportation of elevator door crane assembly, reduce the labor intensity of workers, and improve the assembly efficiency and quality.
【學(xué)位授予單位】:南京理工大學(xué)
【學(xué)位級(jí)別】:碩士
【學(xué)位授予年份】:2015
【分類號(hào)】:TU857

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