80T鐵水車機械結構與液壓系統(tǒng)設計及工程實踐
本文選題:鐵水車 + 有限元分析 ; 參考:《燕山大學》2015年碩士論文
【摘要】:鐵水車是冶金行業(yè)物流運輸中衍生的一類車型,主要承擔運輸高溫鐵水的作用,高溫鐵水運輸方式主要包含鐵路運輸、半掛車運輸以及全液壓運輸?shù)姆绞?全液壓鐵水車具有運載能力強及較高的可靠性,克服了傳統(tǒng)運輸轉彎半徑大、轉彎不靈活以及占地面積大等缺點,在當前的鐵水運輸中具有較廣的應用市場,成為鋼鐵企業(yè)鐵水運輸?shù)陌l(fā)展趨勢。車輛優(yōu)良的電液控制系統(tǒng)以及可靠地機械結構是鐵水車長期可靠運輸?shù)谋WC,論文對全液壓式鐵水車的整車結構、轉向調整系統(tǒng)以及升降系統(tǒng)進行了分析與研究,主要研究內容如下:(1)對鐵水車關鍵結構及安全設計進行分析研究,提出改進方案,保證整車安全行駛。利用ANSYS軟件對車架進行有限元分析,找出結構薄弱點。(2)對車架進行模態(tài)分析,確定車架振動分布及抗振薄弱區(qū),分析計算鐵水車車架承擔的路面及發(fā)動機激勵頻率,為避免車架與振動源產生共振提供設計依據(jù)。(3)針對轉向系統(tǒng)跑偏現(xiàn)象,進行理論分析,對現(xiàn)有手動跑偏調整系統(tǒng)存在的調整精度低、操作復雜等問題,提出了自動跑偏調整系統(tǒng),并利用ADAMS及AMESim軟件進行聯(lián)合仿真,模擬分析自動調整系統(tǒng)。(4)針對鐵水車同步升降系統(tǒng)存在的問題,分析了升降同步低的原因,并對關鍵影響因素進行了深入研究。針對蓄能器充放液對同步精度的影響,提出了一種壓力補償?shù)男滦鸵簤合到y(tǒng),并通過AMESim軟件及實驗研究來驗證改進方案的有效性。(5)利用數(shù)據(jù)采集軟件及工具,對轉向調整系統(tǒng)及升降系統(tǒng)關鍵參數(shù)進行數(shù)據(jù)采集,通過實驗驗證理論設計的合理性。論文所取得的成果對鐵水車的輕量化設計、提高駕駛精度以及車身升降同步精度具有參考價值和實際工程指導意義。
[Abstract]:The iron water truck is a kind of type of vehicle derived from the logistics transportation in the metallurgical industry. It mainly takes on the role of transporting high temperature hot metal. The high temperature hot metal transportation mode mainly includes railway transportation, semi-trailer transportation and full hydraulic transportation. Full hydraulic iron water truck has strong carrying capacity and high reliability. It overcomes the shortcomings of traditional transportation, such as large turning radius, inflexible turning and large area, so it has a wide application market in the current hot metal transportation. It has become the development trend of hot metal transportation in iron and steel enterprises. The excellent electro-hydraulic control system and reliable mechanical structure of the vehicle are the guarantee of the long-term and reliable transportation of the iron water truck. This paper analyzes and studies the whole vehicle structure, the steering and adjusting system and the lifting system of the fully hydraulic iron water truck. The main research contents are as follows: (1) the key structure and safety design of the iron water truck are analyzed and studied, and the improvement scheme is put forward to ensure the safe driving of the whole car. The finite element analysis of the frame is carried out by using ANSYS software, and the structural weakness is found out. The modal analysis of the frame is carried out, the vibration distribution and the weak area of vibration resistance of the frame are determined, and the excitation frequency of the road surface and the engine under the frame of the iron water truck is analyzed and calculated. In order to avoid the resonance between the frame and the vibration source, the design basis is provided. (3) aiming at the deviation phenomenon of the steering system, a theoretical analysis is carried out, and the problems existing in the existing manual deviation control system such as low adjustment precision and complicated operation are discussed. This paper puts forward the automatic running and adjusting system, and simulates the automatic adjustment system by using Adams and AMESim software. Aiming at the problems existing in the synchronous lifting and lifting system of the iron and water truck, the reasons for the low lifting and lowering synchronization are analyzed. The key influencing factors are also studied. In view of the effect of accumulator charging and discharging on the synchronous accuracy, a new hydraulic system with pressure compensation is proposed. The validity of the improved scheme is verified by AMESim software and experimental research. 5) the data acquisition software and tools are used. The key parameters of the steering adjustment system and the lifting system are collected, and the rationality of the theoretical design is verified by experiments. The results obtained in this paper are of reference value and practical engineering significance for the lightweight design of iron water truck, the improvement of driving accuracy and the precision of body lifting and synchronizing.
【學位授予單位】:燕山大學
【學位級別】:碩士
【學位授予年份】:2015
【分類號】:TF341.4
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